110 Tuj C Ncej Ob Chav Taw Qhia Crank Precision Xovxwm

(Mechanical Pub Ncej Ncej Rau Pem Hauv Ntej Kawg)

1 Cov qauv khoom siv, lub npe thiab ntau ntau:

Cov khoom siv qauv	Npe	Kom muaj nuj nqis	Lus khaws xav
STC-110	C ncej ib kis crank precision xovxwm	1	Cov tshuab qog pub rau zaub mov yog tshwj tseg nyob rau ntawm hauv ntej ntawm xovxwm

2 Lub zog thiab ib puag ncig xav tau

⑴ Lub zog muab hluav taws xob: 380V ± 10%, peb-theem tsib-xaim

Cov cua nrawm: siab 0.6 ~ 0.8mpa

Kev ua haujlwm kub: -10 ℃ ~ 50 ℃

Humidity Ua haujlwm noo: ≤ 85%

3 Cov qauv siv kev tswj hwm

GB / T 10924-2009 《Qhov tseeb ntawm cov ncaj ncaj neeg kho tshuab xovxwm》

GB / T5226.1-2002 《General technical xav tau rau kev lag luam tshuab thiab khoom siv hluav taws xob》

⑶ GB5226.1—2002 《Kev nyab xeeb kev siv tshuab hluav taws xob - ntu I cov txheej txheem kev ua haujlwm》

⑷ JB / T1829—1997 《General kev mob ntawm forging xovxwm》

⑸ GB17120-1997 《Kev nyab xeeb thiab kev ua haujlwm ntawm forging machinery》

⑹ JB / T9964—1999 《Cov cuab yeej xav tau ntawm kev ncaj ncaj lub tshuab xovxwm》

JB / T8609-1997 《Vuam kev mob ntawm forging xovxwm》

3.1 Cov khoom siv yog raws li Japanese JIS qib 1 precision soj ntsuam txheem:

Precision khoom	Nyiv JIS 1 chav kawm
Flatness - Permissible Tus nqi nyob ib ncig ntawm qis ua haujlwm（Mm）

Parallelism - tso cai muaj nuj nqis ntawm nruab nrab sab hauv qab ntawm tus swb thiab qis dua ua haujlwm（Mm）

Ntsig txog qhov ntawm cov kab sau thiab sau nrog qis dua ua haujlwm sab saum toj - tso cai rau tus nqi（Mm）

Vertical- tso cai muaj nuj nqis ntawm tus tuag shank lub qhov mus rau cov kab hauv qab（Mm）

Tag nrho kev tshem tawm - cov peev xwm tso cai ntawm lub siab thiab qis ua hauj lwm mechanism（Mm）

4 Lub ntsiab ntawm cov khoom siv loj

Tooj	Yam khoom	Chav Nyob	STC-110 (V)
1	Hom sib kis	——	Crankshaft,
2	Lub cev hom	——	Ib txheej steel phaj vuam
3	Nominal muaj peev xwm	Kn / Tuj	1100/110
4	Cov lus qhia swb qauv	---	Ob lub ntsiab lus thiab rau txoj kev taug
5	Muaj peev xwm taw tes	hli	5
6	Thov ntsiab lus	taw tes	2
7	Zawv zawg ncig ntev	hli	180
8	Qhov siab tshaj plaws modulus qhov siab	hli	400
9	Kev kho me ntsis	hli	100
10	Kev mus ncig ua si ib pliag	Sijhawm / Min	35-65
11	Qhov loj me ntawm kev ua haujlwm sab saud (sab laug thiab sab xis x ua ntej thiab tom qab)	hli	1400 x 500
12	Qhov loj me ntawm kev ua haujlwm qis dua (sab laug thiab sab xis x ua ntej thiab tom qab)	hli	1800 x 650
13	Lub cev muaj zog loj + zaus hloov pauv ntau	kW x P	11 x 4 + Zaus hloov dua siab tshiab
14	Huab cua qhov chaw siab	MPa	0.6
15	Cov xim ntawm cov xovxwm	xim	Dawb
16	Precision qib	Qib	Nyiv JIS qib 1

5. Qhov txuj ci xav tau

5.1 Cov qauv kev ua thiab cov hau kev tseem ceeb

(1) Qhov ntau zaus quenching ntawm cov lus qhia swb, qhov nyuaj saum HRC45 qib ，

Qhov zoo:hnav zoo heev txhim kho. (tsis muaj kev kub ceev quenching kev kho mob hauv lwm manufacturers)

(2) Kev taw qhia cov nplais tsheb nqaj hlau kev ua haujlwm sib tsoo, saum npoo tawv ntawm Ra0.4-Ra0.8 ，

Qhov zoo:tswj cov qhov ntsuas qhov siab, hnav zoo txo. (tsis muaj quenching thiab sib tsoo ua los ntawm lwm cov tuam txhab)

(3) Xaj nqaj hlau dav hlau 0.01mm / M, qhov ntsuas kub.

Qhov zoo:qhov tseeb tau zoo heev txhim kho. (lwm cov tuam ntxhab saum 0.03mm / M)

(4) Tag nrho peb cov pa hluav taws xob Cheebtsam yog Japanese SMC.

(5) Peb siv Tebchaws Asmeskas MAC hom dav hlau electromagnetic valve, dav hlau teb rhiab siab yog qhov siab.

(6) Cov khoom siv ntawm crankshaft yog 42CrMo (Tib cov ntaub ntawv uas yog AIDA).

Qhov zoo:30% muaj zog dua li 45 hlau, muab kev pab lub neej ntev dua. (feem ntau 45 steel los ntawm lwm cov tuam ntxhab)

(7) Lub tes tsho tooj liab yog zqsn10-1 (tin-phosphorous bronze), uas zoo ib yam li AIDA lub tes tsho tooj liab.

Lwm cov tuam txhab tsim khoom siv BC6 (tooj dag tooj liab ua tseem hu ua 663 tooj liab), uas yog 50% muaj zog dua li cov tooj liab zoo tib yam (cov pa hauv av) thiab ntau dua thiab ua tau ntev. Ntev ntev dua thiab kev pab lub neej ntev dua.

(8) Peb txhua cov kav dej yog Φ 6, roj ntws tawm, tsis yooj yim jam. (lwm cov factories feem ntau siv Φ 4).

(9) Lub tee yog ua los ntawm Japanese hom TM-3 sintered tooj liab hlau (tib yam khoom raws li AIDA)

Hom tau tsam: lub caij nyoog uas tom neeg tuag tom coob heev txo (cov chaw tsim khoom yog cam khwb cia hlau).

Muaj kev cuam tshuam ib puag ncig

Cov khoom no tsis muaj kev cuam tshuam rau ib puag ncig thiab yuav tsis tsim cov khoom tsim kev phom sij.

Kev nqa thiab teeb tsa

Thauj khoom thiab ntim khoom ntawm cov khoom siv:

Cov cuab yeej siv cov kev tsim nyog los tiv thaiv xeb, tiv thaiv kev co thiab tiv thaiv kev cuam tshuam hauv cov txheej txheem ntim, uas tuaj yeem lav qhov kev thauj mus los thiab khaws cia 5 ° c ~ 45 ° c.

Thaum cov khoom siv thauj mus los thiab khaws cia, yuav tsum them nyiaj rau nws. Cov khoom siv thiab ntim khoom sab nraud yuav tsum tsis txhob nphav los nag lossis dej, thiab lub ntim sab nraud yuav tsum tsis txhob puas.

⑵Nqa cov khoom siv:

Thaum nqa thiab tsis thauj khoom los ntawm crane, hauv qab lossis ib sab ntawm cov khoom yuav tsum tsis muaj kev poob siab lossis lub zog kev co.

Lub installation:

Tshem tawm thiab ntxuav cov yas txheej qhwv ntawm sab nraum, tshem tawm lub ntsaws, thiab nruab PU1 yeeb nkab txuas thiab PU yeeb nkab, qhov ntev ntawm cov yeeb nkab PU yog li 700 hli.

5.2 Lub ntsiab tivthaiv cov qauv

. Cuab Yeej seem

Cov thav duab tau txuas nrog cov khoom Q235B. Tom qab welding, tempering yog nqa tawm los tshem tawm qhov kev ntxhov siab sab hauv ntawm cov khoom. Fuselage qhia kev tsheb nqaj hlau txoj hauj lwm nrog ob lub kaum ntsej muag ntawm rau txoj kev tsheb ciav hlau.

Type Hom sib kis

Cov kis xaib, crankshaft thiab cov pas nrig sib txuas yog sib sau ua ke nyob rau sab qaum kev xovxwm. Lub cev muaj zog yog ntsia ntawm lub ntsuas qaum qhov ntsuas ntawm tus ncej, flywheel, clutch, thiab lwm yam

Hauv qhov chaw ntawm lub nraub qaum ntawm thav duab, flywheel tau sim rau kev tshuav nyiaj ua ntej sib dhos.

Lub iav tshooj adopts ncaj hniav kis mechanism, thiab nws cov khoom siv yog ua los ntawm lub zog loj lub zog hlau 42CrMo, thiab coj tau cov kev kho cua sov yog nqa tawm.

Qhuav qis inertia clutch / nres. Clutch / nres lub kaw lus tswj hwm tau nruab nrog lub tshuab kuaj xyuas lub tshuab qias neeg.

Tag nrho cov shafts tau txais yog ua los ntawm tin-phosphorous bronze hnav-resistant khoom.

Lub vaub txav

Cov nplais ntawv yog ua los ntawm HT250 cov khoom. Cov lus qhia adopts ob-point rau-sab kev qhia,

Hauv qab npoo ntawm swb swb thiab thaj tsam sab saum toj ntawm lub rooj muaj T-groove, uas yog siv los nruab cov pwm. Qhov siab ntawm cov swb zawv zawg tau muab kho los ntawm lub zog hluav taws xob ntau dua 80 tons (suav nrog).

Txais yuav hydraulic tsis siv neeg tshaj kev tiv thaiv kev tiv thaiv.

SystemLubrication system

Cov xov yog lubricated nrog hluav taws xob butter thiab nruab nrog qis roj theem ceeb toom lub cev, yog li nws muaj kev nyab xeeb thiab txhim khu kev qha. Lub vaj huam sib luag yog: phau ntawv qhia butter noj mis.

Kev ntsuas lub kaw lus kom sib npaug

Txais yuav los ntawm huab cua siab hom swb thaiv qhov ntsuas tshuav qhov sib npaug, Cov cua nrawm tuaj yeem tswj tau los ntawm huab cua siab tswj qhov ntsuas.

⑹ Hluav Taws Xob

Cov khoom siv hluav taws xob yog tswj los ntawm PLC, nruab nrog muaj zog ntawm tib neeg-tshuab cav, thiab tso tawm los ntawm qhov kov kov ntawm cov npe nrov.

Muab tso rau ntawm lub lag luam tseem ceeb, cov haujlwm hauv qab no tuaj yeem ua tiav:

① Lub vijtsam kov tau qhia txog cov cim hauv Suav (lossis hloov ntawm Suav thiab Askiv), uas yog yooj yim thiab nkag siab, thiab qhia ntau yam ntaub ntawv ntawm cov xovxwm, xws li cov xov tooj ntawm cov cwj nrag, cov hluav taws xob CAM Lub Ntsej, thiab lwm yam Cov ntaub ntawv sib xws tuaj yeem tsim tau los ntawm qhov kov lub vijtsam;

Tshaj tawm cov haujlwm ua haujlwm ntawm cov xovxwm, kom tus neeg teb xov tooj tuaj yeem ua haujlwm xovxwm tau yooj yim dua,thiab muaj qhov qhia tau txaus rau lub xeev ；

Kev ua haujlwm thiab cov ntaub ntawv tsis ua haujlwm, kom cov neeg ua haujlwm thiab cov neeg saib xyuas kom daws teeb meem ntawm xov xwm ceev dua, txo qhov txo qis;

PLC cov tswv yim / cov khoom tso tawm taw qhia lub sijhawm ua haujlwm xyuas tiag tiag;

⑤ Teem cov khoom lag luam tshuaj ntsuam, uas tuaj yeem ua kom pom cov khoom lag luam tam sim no nyob rau lub sijhawm tiag tiag, thiab teeb tsa cov phiaj naj npawb ntawm cov khoom ua haujlwm.

Kev tswj hluav taws xob xovxwm adopts peb-theem fais fab mov, 380V, 50Hz.

Lub cev muaj zog yog nruab nrog thermal overload thiab xoom nrawm tiv thaiv kev tiv thaiv.

Qhov paub tseeb ntawm txhua txoj haujlwm ntawm kev tswj hwm punch muaj cov hlua txuas rau kev nyab xeeb. Lub vaj huam sib luag yog nruab nrog qhov taw qhia txhaum lub teeb thiab rov khawm pib ua kom tiav txoj haujlwm ntawm kev rov ua dua tom qab kev ua txhaum kev paub.

5.3 Hom kev khiav haujlwm

Xovxwm teeb inching, ib, txuas ntxiv mus peb hom kev ua haujlwm. Tus txheej txheem ua haujlwm yog xaiv los ntawm tus hloov thiab tswj hwm ntawm lub pob.

5.4 Kev ntsuas kev nyab xeeb

Button Lub pob tshuaj thaum muaj xwm ceev: nias lub pob "thaum nres xwm ceev" thaum muaj kev ua haujlwm tsis zoo ntawm xovxwm. Cov xovxwm muaj peb lub khawm xwm ceev.

Ib qho ntawm lub lag luam tswj lub vaj huam sib luag, ib qho ntawm kab, ib qho ntawm ob lub cev haujlwm ua haujlwm; Nias ib yam ntawm cov khawm ti tes ti taw thiab xovxwm yuav nres tam sim ntawd. Txoj haujlwm ntawm lub khawm nres ceev ntawm kem yog kwv yees li 1.2 metres ntawm qhov av, uas ua tau raws li qhov yuav tsum tau ua ntawm ergonomics;

⑵ Lub sijhawm ua haujlwm ob txhais tes: ob txhais tes nqes rov qab lub sijhawm ua tiav yog 0.2-0.5s;

Tshaj dhau kev tiv thaiv: lub swb thaiv yog nruab nrog hydraulic overload tiv thaiv kom paub tseeb tias xovxwm yuav tsis puas xovxwm thiab tuag vim yog dhau.

Tshaj dhau tom qab tus swb uas nyob qis dua ntawm qhov chaw tuag, tsuas yog siv inching, rov qab mus rau sab saum toj kawg nkaus tuag rau kev rov ua dua thiab siab, ua haujlwm.

6. Kev teeb tsa ntawm cov khoom siv

6.1 Lub ntsiab qauv ntawm ntu

Txog ntawm tus lej	Feem Lub Npe	qauv	Cov ntaub ntawv, cov qauv kho
1	Lub tshuab thav duab	Qhov yooj yim	Cov Ntaub Ntawv Q235B
2	Ntshoo	Qhov yooj yim	Cov Ntaub Ntawv Q235B
3	Crankshaft	Qhov yooj yim	Cov Khoom Siv 42CrMo, quenched thiab tempered Hs42 ± 2⁰
4	txawj ya	Qhov yooj yim	Cov Khoom Siv HT-250
5	Hauv yias	Qhov yooj yim	Cov Khoom Siv HT-250
6	Lub tog raj kheej	Qhov yooj yim	Cov ntaub ntawv 45
7	Cov cab iav	Qhov yooj yim	Cov Khoom Siv ZQSn10-1 Tin phosphor tooj
8	Nawb	Qhov yooj yim	Cov ntaub ntawv 40Cr, quenched thiab tempered Hs40 ± 2⁰
9	txuas	Qhov yooj yim	Cov khoom siv QT-500 Kev kho tsis meej
10	Sawtooth pob taub hau	Qhov yooj yim	Cov ntaub ntawv 40Cr, quenched thiab tempered Hs40 ± 2⁰
11	Daim phiaj xwm qhia qeeb	Qhov yooj yim	Cov Khoom Siv HT-250, Kev ua haujlwm siab quenching hrc45 qib siab dua
12	Tooj liab (lub tes tsho tooj liab)	Qhov yooj yim	Cov Khoom Siv ZQSn10-1 Tin phosphor tooj

6.2 Main feem chaw tsim tshuaj paus / hom

Nunber	Feem Lub Npe	Chaw tsim tshuaj paus / hom
1	Lub cev muaj zog tseem ceeb	Siemens
2	Lub tsheb kauj vab hloov kho lub tsheb	SANMEN
3	PLC	Nyiv Omron
4	AC contactor	Fabkis Schneider
5	Nruab nrab relay	Nyiv Omron
6	Clutch qhuav nres	Ltalis OMPI
7	Ob chav solenoid valve	TEB CHAWS USA ROSS
8	Thermal relay, ntu txuas	Fabkis Schneider
9	tswj khawm	Fabkis Schneider
10	Huab cua pom	Nyiv SMC
11	Roj mister	Nyiv SMC
12	Siab txo lub valve	Nyiv SMC
13	Hydraulic ntau tshaj twj tso kua mis	Nyiv ， Showa
14	Lub ob txhais tes khawm	Nyiv Fuji
15	Roj fais tshuab tso kua mis	Nyiv IHI
16	Cov kabmob tseem ceeb	USA Timken / TWB
17	Los tiv thaiv kev co ko taw	Hengrun
18	cua hloov	Fabkis Schneider
19	Zaus hloov dua siab tshiab	ZHENGXIAN
20	kov npo	Kunlun Tongtai
21	Ntsaws ruaj ruaj	Taiwan SOG
22	Cov tshuaj tiv thaiv ua ntej	Nyiv Omron
23	Ntau seem hloov	Siemens, Lub Tebchaws Yelemees
24	Cua tshuab ntaus	USA MAC
25	Pwm tuag illumination	Puju LED
26	Misfeed nrhiav kom tau interface tshwj tseg	Thaiv los ntawm PLC
27	Photoelectric tiv thaiv ntaus ntawv	LAIEN

6.3 Khoom siv, cov cuab yeej tshwj xeeb sau npe

Tooj	khoom npe	Hom khoom thauj	Kom muaj nuj nqis	Yeem / tus qauv
1	Txij nkawm twj thiab cov cuab yeej	khoom siv	1 teeb	txuj

6.4 Cov khoom siv tshwj xeeb (rau kev xaiv) npe

Tooj	lub npe	Lub Hom	Yeem / tus qauv
1	2-channel tonnage	Nyiv Rikenji	Yeem
2	Cov ntsuas nrhiav tsis zoo	Nyiv Rikenji	Yeem
3	Hauv qab taw tes tuag taw kuaj nrhiav khoom	Nyiv Rikenji	Yeem
4	Kev hloov pwm sai hloov ntaus ntawv	Taiwan Fuwei	Yeem
5	Feeder tshuab	Taiwan TUOCHENG	Yeem
6	Tuag ncoo (cua cushion)	tus kheej tau ua	Yeem
7	Cov pab pawg pub	tus kheej tau ua	Yeem

STC-series Tshuab Tshuab cov lus piav qhia